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Manufacturing/Foundry Engineer

Company: Badger Alloys
Location: Milwaukee
Posted on: March 19, 2019

Job Description:

Manufacturing/Foundry Engineer Job Description Badger Alloys is a full service ISO Certified Steel and High Alloy sand foundry with a reputation for superior ferrous and nonferrous castings from simple to highly complex. We have complete in-house capabilities for pattern making, casting, and machining. We have been in business since 1966 providing a solid history of production and continuous employment. We have been honored with numerous awards, including being named 2013 Wisconsin Manufacturer of the Year. We are looking for individuals who are motivated, self-starters and committed to working for an employer of choice. We offer competitive benefits with a 401K retirement plan. Position Summary This person will be part of a team responsible for preparing new products for production, from initial testing through to full production of highly engineered product. They will participate in the manufacturing and engineering teams on a daily basis, with the goal of producing the highest quality castings in the most efficient manner. This individual must be able to evaluate, troubleshoot and resolve complex issues. Individual must be self-directed, motivated and possess the ability to effectively work with customers, management and manufacturing teams. The individual must be able to manage multiple projects and demands. Responsibilities:

  • Flow and solidification simulation and analysis
  • Product design, development and troubleshooting for multiple materials
  • Process evaluation and improvement
  • Scrap and rework reduction
  • New material and process R & D
  • Process failure analysis and troubleshooting
  • Product defect analysis and troubleshooting
  • Sample casting evaluation and analysis
  • Historical job review and analysis
  • Interpret Customer requirements and translate into proper manufacturing processes and controls.
  • Job specific process and work instruction development Requirements:
    • Minimum 3 years' experience in a metals manufacturing environment
    • Mechanical or Manufacturing Engineering degree or significant additional related experience
    • Ability to collect and process data accurately
    • Strong analytical and statistical skills
    • Strong problem solving skills
    • Project management training and/or experience
    • Excellent verbal and written communication skills
    • Excellent computer skills
    • Ability to read and understand technical drawings and specifications
    • Ability to read and produce technical reports and diagrams of manufacturing processes
    • Ability and willingness to work with all levels of the Company Additional Preferred Skills
      • Knowledge of welding processes and qualifications is beneficial
      • MAGMA Solidification modeling experience a plus
      • Solidworks, AutoDesk, Pro/E experience a plus
      • Broad knowledge of varied alloy groups
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        Keywords: Badger Alloys, Milwaukee , Manufacturing/Foundry Engineer, Engineering , Milwaukee, Wisconsin

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